Composite Hose Gutteling LNG/LPG Composite Hose Manufacturers Manufacturing Process
Description
Composite hose, also known as flexible composite hose, is a versatile and efficient solution for transporting various liquids and gases. It is constructed by combining multiple layers of different materials, such as thermoplastic films, fabrics, and inner wires. The innermost layer of composite hose is typically made of a chemically resistant thermoplastic film, which provides a barrier against the transported medium. This layer is reinforced by a layer of fabric, which increases its strength and durability. In addition, an inner wire helix is often incorporated to enhance the hose's flexibility and resistance to pressure.
Composite hoses are highly suitable for a wide range of applications, including the transfer of petroleum products, chemicals, and liquefied gases. They are resistant to corrosion, abrasion, and most chemicals, making them ideal for use in demanding industrial environments. One of the key advantages of composite hoses is their flexibility. They are designed to withstand bending and twisting, allowing for easy installation and maneuverability. Furthermore, composite hoses are lightweight, which makes handling and storage more convenient.
To ensure optimal performance and longevity, it is important to select the right type of composite hose for specific applications. Factors to consider include the type of medium being transported, temperature range, pressure rating, and environmental conditions.
In conclusion, composite hoses provide a safe and efficient means of transporting various liquids and gases. With their reliable performance, durability, and chemical resistance, they are a preferred choice for many industries.
Specifications
| Product Name | Composite Hose |
| Inner Wire & Outer Wire |
Stainless Steel 316 Stainless Steel 304 Galvanised Carbon Steel Polypropylene Coated Steel Aluminium |
| Inside Lining |
Polypropylene P.T.F.E / E.C.T.F.E Poly-amide |
| Layers |
Polypropylene Fabrics Polypropylene Films Poly-amide Fabrics Poly-amide Films Polyester Fabrics Polyester Films BOPP Films |
| Outer Cover |
PVC Coated Polyester Poly-amide Polypropylene P.T.F.E |
| Max. Elongation | 10% on proof pressure |
| Min. Burst Pressure | 5 x working pressure (Safety factor 5:1) |
| Temperature Range | -30℃ to +100℃ |
| Electrical Resistance |
≤2.5 Ohm/m for under 50mm (2”) ≤1.0 Ohm/m for over 50mm (2”) |
| OEM, ODM | Accept |
| Standard | EN13766, EN13765 |
| Model | Dimensions | Working Pressure | Safety Factor | Bending Radius | Weight | Length | ||
| Composite | [mm] | [inch] | [bar] | [psi] | [kg] | [m] | ||
| HM-CH20 | 20 | 3/4" | 16 | 230 | 5:1 | 80 | 0.8 | 40 |
| HM-CH25 | 25 | 1" | 16 | 230 | 5:1 | 100 | 1 | 40 |
| HM-CH32 | 32 | 11/4" | 16 | 230 | 5:1 | 125 | 1.3 | 40 |
| HM-CH40 | 40 | 11/2" | 16 | 230 | 5:1 | 140 | 1.5 | 40 |
| HM-CH50 | 50 | 2" | 16 | 230 | 5:1 | 180 | 2.5 | 40 |
| HM-CH65 | 65 | 21/2" | 16 | 230 | 5:1 | 200 | 3.3 | 40 |
| HM-CH80 | 80 | 3" | 16 | 230 | 5:1 | 260 | 4 | 40 |
| HM-CH100 | 100 | 4" | 16 | 230 | 5:1 | 380 | 6.8 | 40 |
| HM-CH125 | 125 | 5" | 16 | 230 | 5:1 | 440 | 9.2 | 40 |
| HM-CH150 | 150 | 6" | 16 | 230 | 5:1 | 500 | 13.2 | 40 |
| HM-CH200 | 200 | 8" | 16 | 230 | 5:1 | 750 | 18 | 40 |
| HM-CH250 | 250 | 10" | 16 | 230 | 5:1 | 900 | 26 | 25 |
| *Note: Various sizes can be customized according to the requirements. | ||||||||
Features
Versatility
Composite hoses are designed to handle a wide range of fluids, including aggressive chemicals, oils, and solvents. Their construction allows for flexibility and resistance to corrosion, making them suitable for various industrial applications.
Lightweight and Durable
Composite hoses are lightweight compared to traditional rubber or metal hoses. Despite their lightness, they are highly durable and can withstand harsh environmental conditions, such as extreme temperatures and external abrasions.
Safety Features
Composite hoses are equipped with multiple layers of materials, including specialized synthetic fabrics, barrier layers, and helical wire reinforcements. These layers provide excellent resistance to leaks, ensuring the safety of personnel and preventing environmental contamination.
Easy Maintenance
Composite hoses are easy to clean and maintain due to their smooth inner lining, which allows for efficient flow and reduces the risk of product entrapment. Additionally, they require minimal maintenance, resulting in cost savings and improved productivity for the user.
Applications
● Oil and gas industry
● Chemical industry
● Petrochemical industry
● Pharmaceutical industry
● Food and beverage industry
● Marine industry
● Mining industry
● Agriculture industry
● Construction industry
● Waste management industry
Advantages
Extensive Experience
With over 30 years of manufacturing experience, we have gained valuable knowledge and expertise in producing composite hoses. Our long-standing presence in the industry demonstrates our ability to deliver high-quality products consistently.
Specialization in Composite Hoses
Our factory focuses solely on producing composite hoses. This specialization allows us to concentrate our efforts, resources, and research on continuously improving product quality, innovation, and meeting specific customer requirements.
Quality Assurance
We have established stringent quality control measures throughout the manufacturing process to ensure that each composite hose that leaves our factory meets industry standards and customer expectations. From raw material selection to final product inspection, we prioritize quality at every stage.
Customization Options
We understand that each customer may have unique needs and specifications. Therefore, we offer flexible customization options for our composite hoses, including size variations, end fittings, and specific application requirements. Our ability to tailor our products according to customer preferences sets us apart from our competitors.
