The Airbag Roller is engineered for heavy-duty marine applications, providing a reliable, high-capacity solution for launching and relocating large vessels in shipyards, ports, and offshore facilities. Constructed from high-performance natural rubber reinforced with multiple layers of high-tensile synthetic fabric, the Airbag Roller combines exceptional compressive strength, elasticity, and abrasion resistance, ensuring predictable rolling and consistent support even under extreme loads.
Its cylindrical design maintains uniform contact with the hull, minimizing structural stress and providing smooth vessel movement across various surfaces, including concrete, steel, and compacted marine soil. The reinforced rubber layers are formulated for UV and seawater resistance, thermal stability, and chemical resilience, making the roller suitable for long-term outdoor deployment, exposed docks, and offshore environments.
A major coastal shipyard specializing in offshore supply vessels and medium cargo ships faced challenges in launching large vessels efficiently and safely. The dock had limited space, and traditional slipway methods were insufficient for vessels over 3,000 DWT. The shipyard adopted custom Airbag Rollers designed with large diameters and reinforced multi-layer fabric to support heavy hulls.
The rollers were carefully positioned along the vessel's keel, and the ship was aligned to ensure even load distribution. As the vessel moved forward, the rollers compressed and rolled smoothly, maintaining lateral stability and minimizing hull stress. The operation was repeated multiple times per week for vessels ranging from 3,000 DWT to 5,000 DWT, including offshore supply ships and medium-sized cargo vessels.
Over several months, the Airbag Rollers demonstrated excellent durability and consistent performance, supporting hundreds of heavy-load cycles without significant wear. Launch efficiency increased by approximately 30%, personnel requirements decreased, and the shipyard reported significant cost savings. Feedback from engineers and operators emphasized the safety, stability, and long-term reusability of the Airbag Rollers, validating their suitability for heavy-duty maritime operations.
| Product Name | Airbag Roller |
| Material | 100% High Tensile Natural Rubber (NR) |
| Dimensions | Diameter 0.2m - 4.0m, Length 3.0m - 28.0m, or As Request |
| Working Pressure | 0.05-0.25MPA |
| Technology | Overall Winding, High Pressure, Explosion-proof |
| Metal Parts | Q355 / SS304 / SS316 |
| OEM | Supported |
| MOQ | 1 |
| Repair Tools | Electric Heating Plate, Repair Materials, Glue, Free of Charge |
| Standard | ISO 17357 |
| Certificate | ABS, BV, KR, LR, GL, NK, RINA, DNV, RMRS |
| Package | Pallets, Wooden Cases |
| Service Life | 20 Years |
| Warranty | 36 Months |
| Diameter | Working Pressure | Working Height | Bearing Capacity KN/m | Bearing Capacity Ton/m |
|---|---|---|---|---|
| D=1.0m | 0.14Mpa | 0.6m | 87.96 | 8.98 |
| D=1.0m | 0.14Mpa | 0.5m | 109.96 | 11.22 |
| D=1.0m | 0.14Mpa | 0.4m | 131.95 | 13.46 |
| D=1.2m | 0.12Mpa | 0.7m | 94.25 | 9.62 |
| D=1.2m | 0.12Mpa | 0.6m | 113.10 | 11.54 |
| D=1.2m | 0.12Mpa | 0.5m | 131.95 | 13.46 |
| D=1.2m | 0.12Mpa | 0.4m | 150.80 | 15.39 |
| D=1.5m | 0.10Mpa | 0.9m | 94.25 | 9.62 |
| D=1.5m | 0.10Mpa | 0.8m | 109.96 | 11.22 |
| D=1.5m | 0.10Mpa | 0.7m | 125.66 | 12.82 |
| D=1.5m | 0.10Mpa | 0.6m | 141.37 | 14.43 |
| D=1.5m | 0.10Mpa | 0.5m | 157.08 | 16.03 |
| D=1.8m | 0.09Mpa | 1.1m | 98.96 | 10.10 |
| D=1.8m | 0.09Mpa | 1.0m | 113.10 | 11.54 |
| D=1.8m | 0.09Mpa | 0.9m | 127.33 | 12.98 |
| D=1.8m | 0.09Mpa | 0.8m | 141.37 | 14.43 |
| D=1.8m | 0.09Mpa | 0.7m | 155.51 | 15.87 |
| D=1.8m | 0.09Mpa | 0.6m | 169.65 | 17.31 |
| D=2.0m | 0.08Mpa | 1.2m | 100.53 | 10.26 |
| D=2.0m | 0.08Mpa | 1.1m | 113.10 | 11.54 |
| D=2.0m | 0.08Mpa | 1.0m | 125.66 | 12.82 |
| D=2.0m | 0.08Mpa | 0.9m | 138.23 | 14.11 |
| D=2.0m | 0.08Mpa | 0.8m | 150.80 | 15.39 |
| D=2.0m | 0.08Mpa | 0.7m | 163.36 | 16.67 |
| D=2.0m | 0.08Mpa | 0.6m | 175.93 | 17.95 |
* Other Size Can Be Provided Follow Client's Requirements.